3DPrinting

This seems strangely just a little bit wrong.

As mentioned there's no units on STL files so the slicer assumes millimeters but warns you if it thinks the scaling is obviously not right.

My blender units are meters.

If I just export the default cube from blender (which is 2x2x2) and load it up in the slicer I get a prompt saying the units seem to defined in inches. It's assuming I can't possibly want to print a 2mm wide cube.

If I answer No, I get a perfect 2mm cube, good luck printing that. If I choose Yes, to convert it then I get a cube 50.8mm across. (2x 25.4mm) exactly 2 inches as expected.

Going back to blender, deleteing the default cube and creating another cube but scaled to 0.1m. This time exporting to STL on the export save dialog there is a scale setting: set this to 1000 (to convert from blender 1m units to Prusa 0.001m units). Now the STL is imported into the slicer with no fuss and is exactly a 100mm cube.

It seems I can't recreate your problem.

Blender has the concept of unit scaling iirc. You might try adding a simple cube mesh and exporting that to your slicer and see what it reports. If you still have a difference in size then I would blame something in your blender file. My typical workflow goes from fusion 360 to blender to slicer and haven’t run in to scaling issues (besides forgetting to set the units in fusion 360 export to mm).

firstly check that theres only one object, sometimes i've added objects without noticing in blender. if no make sure you didn't just rotate it which might make prusa slicer measure it wrong